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TM 9-2350-311-34-1
3-1 GENERAL TROUBLESHOOTING INSTRUCTIONS
The Quick Guide to Troubleshooting, the master reference table for locating troubleshooting solutions or references,
contains a list of various malfunctions that may occur during operation or inspection of the M109A2/M109A3/M109A4/
Ml 09A5 Howitzer and provides a solution to these problems or references troubleshooting information in the
Troubleshooting Chart or a technical manual.
Before starting troubleshooting procedures, perform basic systems tests as prescribed in TM 9-2350-311 -20-1 and
ensure electrical power is on when necessary.
WARNING
Protective radiator fan screens must be installed prior to troubleshooting in engine
compartment when engine is running or when engine is in ground hop mode. Contact
with rotating fan can cause severe injury.
3-2 QUICK GUIDE TO TROUBLESHOOTING
To use the Quick Guide to Troubleshooting and the Troubleshooting Chart, follow the instructions below:
1 Determine the problem.
2 Locate the problem in the Quick Guide to Troubleshooting.
3 Locate the solution or reference identified for the problem in the Quick Guide to Troubleshooting.
4 Recheck the system and problem.
5 Perform the corrective action as required by the troubleshooting procedure.
6 Verify that the corrective action eliminated the problem.
3-2
- TM 9-2350-311-34-1 1
- TABLE OF CONTENTS 9
- CONTENTS 11
- HOW TO USE THIS MANUAL 12
- WARNINGS, CAUTIONS, AND NOTES 13
- INITIAL SETUPS 13
- LOCATIONAL TERMS 14
- REFERENCING 14
- LOCATING INFORMATION 14
- CHAPTER 1 15
- INTRODUCTION 15
- 1-1 SCOPE 19
- 1-5 QUALITY ASSURANCE (QA) 20
- 1-8 WARRANTY INFORMATION 21
- 1-11.1 Electrical System 22
- Suspension 23
- Air Cleaner Assembly 23
- TM 9-2350-311-34-1 24
- Serial Number Locations 27
- 1-14 EQUIPMENT DATA 29
- 1-17/(1-18 blank) 31
- CHAPTER 2 33
- GENERAL HULL MAINTENANCE 33
- 2-8 REPLACEMENT OF PARTS 35
- 2-7 BALL AND ROLLER BEARINGS 35
- 2-10 WELDING 37
- SHAFTS, GEARS, AND BEARINGS 37
- 2-13 CLEANING 37
- 2-13 CLEANING — CONTINUED 38
- 2-14 PAINTING 39
- 2-15 LUBRICATION 39
- CHAPTER 3 41
- TROUBLESHOOTING 41
- SOLUTION OR REFERENCE 43
- 3-3 TROUBLESHOOTING CHART 46
- END OF TASK 47
- 9-2815-202-34) 49
- CHAPTER 4 57
- COMPONENTS 60
- COMPONENTS — CONTINUED 62
- 4-4 MASS RING AND COUPLER 76
- CHAPTER 5 83
- FUEL AND AIR INTAKE SYSTEMS 83
- 5-1 ELECTRIC FUEL PUMPS 84
- 5-1 ELECTRIC FUEL PUMPS — 88
- 5-2 FUEL TANKS 92
- 5-2 FUEL TANKS — CONTINUED 100
- TM9-2350-311-34-1 101
- 5-3 FUEL TANK PADS 102
- Installation 103
- INITIAL SETUP 104
- CLGP stowage area 106
- 5-5 AIR CLEANER BLOWER MOTORS 107
- C. Assembly — Continued 114
- 5-6 FUEL TANK HEAT SHIELD 118
- CHAPTER 6 119
- COOLING SYSTEM 119
- 6-1 UNIVERSAL JOINTS 120
- NOTE 123
- CONTINUED 130
- Assembly 134
- 6-17/(8-18 blank) 135
- CHAPTER 7 137
- ELECTRICAL SYSTEM 137
- (M109A2/M109A3) 140
- ENGINE MODEL 7083-7396 SHOWN 141
- (M109A4/M109A5) 142
- (ENGINE MODEL 7083-7396) 144
- FOLLOW-ON MAINTENANCE: 147
- (ENGINE MODEL 7083-7391) 156
- RELAY WIRING HARNESS 158
- Connect two connectors 173
- WIRING HARNESS 174
- Installation — Continued 182
- Installation- Continued 192
- 10 Connect connector (14) 194
- 11 Connect connector (6) 194
- (TM 9-2350-311-20-1) 195
- TM 92350-311 -34-1 206
- Disassembly 211
- TM 94350-311-34-1 221
- . Assembly 222
- CHAPTER 8 237
- 8-1 FINAL DRIVE ASSEMBLY 238
- SECTION Il. TRACK SUSPENSION 242
- CHAPTER 9 245
- HULL-RELATED COMPONENTS 245
- — CONTINUED 248
- 9-2 BILGE PUMP 252
- 9-2 BILGE PUMP — CONTINUED 254
- 9-3 DATA PLATES 260
- CHAPTER 10 261
- INITIAL SETUP 262
- 10-2 COOLANT HEATER 284
- 10-3 BLOWER MOTOR ASSEMBLY 296
- APPENDIX A 297
- REFERENCES 297
- A-8 TRAINING CIRCULARS 300
- APPENDIX B 301
- SECTION I. INTRODUCTION 302
- B-1 SCOPE 302
- B-2 EXPLANATION OF COLUMNS 302
- (0.9 L) kit: 304
- (17794) 1243-0001 304
- APPENDIX C 305
- TOOL IDENTIFICATION LIST 305
- C-1 EXPLANATION OF COLUMNS 306
- C-2 TOOL IDENTIFICATION LIST 307
- APPENDIX D 309
- Material 310
- ITEM 3 FABRICATED PAD 312
- APPENDIX E 315
- TORQUE LIMITS 315
- E-1 TORQUE LIMITS 316
- E-2 HOW TO USE TORQUE TABLE 316
- 50-50 Ib-ft (68-610 N•m) 318
- 0-170 Ib-ft (0-230 N•n) 318
- E-5 FASTENER GRADE 319
- APPENDIX F 321
- MANDATORY REPLACEMENT PARTS 321
- F-1 EXPLANATION OF COLUMNS 322
- F-5/(F-6 blank) 325
- D — CONTINUED 328
- T — CONTINUED 332
- PIN: 061100-000 352
- This fine document 353
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